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MS2421 / MS2422 / MS2431 Bar Code Scanner Installation and User’s Guide

6 Electrical Voltage Supply: 4A @ +5V / 0.8A @ +12V Power: Operating: 11.9 Watts Standby: 3.25 Watts Current: Operating: 1.7A @ 5.2V / 0.2A @

7 Base Model Characteristics MS2421/MS2431 Components Figure 5. MS2421/MS2431 Components (MS2421 Shown.) Item No. Description of Item 1 Volu

8 MS2421 Scanner Dimensions Figure 6. MS2421 Dimensions MS2431 Scanner Dimensions Figure 7. MS2431 Dimensions

9 MS2421/MS2431Connector Panel Figure 8. MS2421/MS2431 Connector Panel * Scale ready MS2421/MS2431 models supply additional connectors for sca

10 MS2421/MS2431 Caution and Serial Number Labels Figure 9. MS2421/MS2431 Label Locations (Top) and Examples (Bottom) Caution: To maintain c

11 MS2422 Components Figure 10. MS2422 Components Item No. Description of Item 1 Volume/Tone Multi-Function Button (see page 42) 2 Blue LED In

12 MS2422 Dimensions Figure 11. MS2422 Dimensions MS2422 Connector Panel Figure 12. MS2422 Connectors Specifications are subject to change w

13 MS2422 Caution and Serial Number Labels Figure 13. MS2422 Label Locations (Top) and Examples (Bottom) Caution: To maintain compliance with

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15 Installation Quick Installation Outline The following is a quick preview of the steps required for first time installations. Each item is disc

Disclaimer Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information contained in this documen

16 Site Requirements Power Installation The Power Supply (AC/DC) should be connected to an AC Outlet that is free of electrical noise (clean). A q

17 Unpacking the Unit 1. Make sure the shipping box is topside up before opening. 2. Remove the accessories box and check the box’s content for

18 Installing the Unit in the Counter MS2421 Mounting Diagram Figure 17. MS2421 Mounting Diagram Specifications are subject to change without

19 Installing the Unit in the Counter MS2422 Mounting Diagram Figure 18. MS2422 Mounting Diagram Specifications are subject to change without n

20 Installing the Unit in the Counter MS2431 Mounting Diagram (Two Point Support) Figure 19. MS2431 Mounting Diagram, Two Point Support Specifi

21 Installing the Unit in the Counter MS2431 Mounting Diagram (Three Point Support) Figure 20. MS2431 Mounting Diagram, Three Point Support Spe

22 Cable Installation (Interface Specific) RS232 The following steps describe how to properly install the cables for an RS232 application. The sc

23 Cable Installation (Interface Specific) RS232 xx** Specifies international connection. See the Base Kit Components and Optional Accessorie

24 Cable Installation (Interface Specific) Full Speed USB The following steps describe how to properly install the cables for a Full Speed USB scan

25 Cable Installation (Interface Specific) Full Speed USB Step 8 is for USB Serial Emulation Mode or Keyboard Emulation Mode only. 8. Configure t

iii Table of Contents Introduction Manual Scope ...

26 Cable Installation (Interface Specific) RS485 The following steps describe how to properly install the cables for an RS485 scanner application.

27 Cable Installation (Interface Specific) RS485 xx** Specifies international connection. See the Base Kit Components and Optional Accessori

28 Cable Installation (Secondary Honeywell Scanner) The following steps describe how to properly install the cables between a secondary Honeywell s

29 Cable Installation (Secondary Honeywell Scanner) † See Aux power notes on page 28 See power source caution statement on pages 10 or 13 of

30 EAS Deactivation SW1 and SW2 are the switch banks inside the Checkpoint device that set the deactivation range. The following is a list of Check

31 Scanner Operation Scan Zone Figure 27. Checker-Side (13 mil) Figure 28. Horizontal Left/Right (13 mil) Specifications are subject to change

32 Scan Zone Figure 29. Horizontal Direct (13 mil) Figure 30. Vertical Direct (13 mil) Specifications are subject to change without notice. Ty

33 Wake Activation Area (Photocell LED Output) The MS2421/MS2422/MS2431 scanner’s default power save mode† is Dual Action Power Save Mode #2 (see pa

34 Wake Activation Area Sensitivity (Photocell LED Output Range) Changing the Wake Area Sensitivity Level (Photocell LED Range Adjust) The MS2400 S

35 Audible Indicators When in operation, the MS2421/MS2422/MS2431 scanner provides audible feedback that indicates the status of the unit and the

iv Scanner Operation Scan Zone ...

36 Figure 32. Blue LED Visual Indicators Blue LED is located near the bottom corner of the vertical output window. When the scanner is ON, the fl

37 Failure Modes Flashing Blue and One Razzberry Tone This indicates that the scanner has experienced a laser subsystem failure. The scanner will

38 Diagnostic Indicator Display There is a two-digit error code display located under horizontal output window near the top of the platter (see fig

39 Error Code Description 09 COPROCESSOR COMMUNICATION ERROR – The main microprocessor is not communicating with the interface coprocessor. The in

40 Error Code Description 28 LASER #2 (RIGHT HORIZONTAL) UNDERCURRENT WARNING – The laser in the right horizontal scanning subsystem is drawing to

41 Power Save Modes The MS2421/MS2422/MS2431 bar code scanners have five configurable power save modes. Refer to the MetroSelect Configuration Gui

42 Beeper Options and Button Functions Changing the Beeper Tone Beeper tones may be configured incrementally using the following bar code. The new

43 Startup When the scanner first receives power, the blue LED will turn on and the scanner will beep once. The scanner is now ready to scan. Power

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45 Maintenance Horizontal Scan Window Replacement Note: After the replacement platter has been installed, remove all protective film from the ne

1 Introduction Manual Scope This guide provides information on the installation, setup and operation of the MS2421, MS2422, and MS2431 scanner onl

46 Daily Maintenance Smudges and dirt on the unit’s window can interfere with the unit’s performance. If the horizontal or vertical output windows

47 Troubleshooting The following guide is for reference purposes only. Contact a customer service representative to preserve the limited warranty

48 Symptom Possible Cause(s) Solution All Interfaces Scanner beeps at some bar codes and NOT for others of the same bar code symbology. The print

49 Symptom Possible Cause(s) Solution RS232 Only The host is receiving data but the data does not look correct. The scanner and host may not be c

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51 Scanner and Cable Terminations Scanner Pinout Connections The MS2421/MS2422/MS2431 scanner terminates to 10-pin modular jacks located on the bo

52 Scale Ready MS2421/MS2431 Models – Additional Pinout Connections There are four additional 10-pin modular jacks located on the bottom of the of t

53 Cable Connector Configurations The following cables are examples of some of the standard cables that may be shipped with the MS2421/MS2422/MS243

54 Cable Connector Configurations Aux Port Configuration Cable*, PN 57-57008x-N-3 Pin Function** 9-Pin D-Type Connector 1 No Connect 2 Output fro

55 Regulatory Compliance Safety ITE Equipment IEC 60950-1, EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+A1+A2, EN 60825-1:1994+A1+A2 Caution

2 Base Kit Components Part # Description MS24xy-105Nz Bar Code Scanner x 2 MS2420 3 MS2430; 508 mm (20.0") y 1 Scanner Only, Scale Ready

56 EMC Emissions FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity CISPR 24, EN 55024 Note: Immunity performance is not guaranteed for scanner

57 Standard Europeo Attenzione Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe causare interferenze radio ch

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59 Limited Warranty Honeywell International Inc. ("HII") warrants its products and optional accessories to be free from defects in mate

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61 Patents For patent information, please refer to www.honeywellaidc.com/patents.

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63 Index A AC ... see power application ...

64 R razzberry tone ... 35, 36, 37 regulatory compliance ... 55–56 repair ...

65 Customer Support Technical Assistance If you need assistance installing or troubleshooting your device, please call your distributor or the nea

3 Optional Accessories Part # Description AC to DC Power Transformer - Regulated Output: +5V @ 3.8A +12V @ 0.8A 46-00980-R 120V United States a

66 Product Service and Repair Honeywell International Inc. provides service for all its products through service centers throughout the world. To

Honeywell Scanning & Mobility 9680 Old Bailes Road Fort Mill, SC 29707 www.honeywellaidc.com 00-05311 Rev E 4/11

4 General Precautions The following are some general precautions to remember when handling the MS2421/MS2422/MS2431 scanner. Do not turn the u

5 Design Specifications Operational Light Source: VLD 650 nm Peak Laser Power: <1.5 mW Horizontal Depth of Field: 0 mm - 100 mm (0"- 4&