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METROLOGIC INSTRUMENTS, INC.MS9500 Voyager® SeriesSingle-Line Hand-Held Laser ScannerInstallation and User’s Guide

4OPERATIONAL TEST1. Connect the 10-pin RJ45 maleconnector into the jack on theVoyager or VoyagerCG. Youwill hear a ‘click’ when theconnection is mad

5INSTALLING THE SCANNER TO THE HOST SYSTEMMS9520-00/9/11/14/41 AND MS9540-00/9/11/14/411. Turn off the host system.2. Connect the 10-pin RJ45 maleco

6INSTALLING THE SCANNER TO THE HOST SYSTEMKEYBOARD WEDGE MS9520-47 AND MS9540-471. Turn off the PC.2. Connect the 10-pin RJ45 maleconnector into the

7INSTALLING THE SCANNER TO THE HOST SYSTEMSTAND ALONE KEYBOARD1. Turn off the host system.2. Connect the 10-pin RJ45 maleconnector into the jack on

8Figure 7.INSTALLING THE SCANNER TO THE HOST SYSTEMINTEGRATED USB: FULL SPEED MS9520-40 AND MS9540-40LOW SPEED POS MS9520-39 AND MS9540-39LOW SPEED HI

9THE POWERLINK CABLEDISCONNECTING THE POWERLINK CABLEBefore removing the cable from the scanner, Metrologic recommends that thepower on the host syste

10THE MS9540 VOYAGERCG® SERIESHOW TO USE CODEGATE AND THE MANUAL ACTIVATION MODECODEGATE®MANUAL ACTIVATION MODE** This feature is not a default settin

11STAND KITSFree Standing Kits #46-46128Contains:a. Stand (MLPN 36-00454)...Qty 1b. Apron (MLPN 50-50440) ...

12ASSEMBLING THE STANDThere are two options for assembling the stand. The first option is a self-supporting stand that can be moved freely about on t

13ASSEMBLING THE STANDStand Option 2: Hard-Mount Kits #46-46128, #46-46351 andMS951 Stand ReplacementsStep 3Screw the stand anchor (MLPN 50-50449)ont

14ASSEMBLING THE STANDWall Mount, Option 1:For Kit #46-46433 or #46-46508Step 1Drill two #39 pilot holes 3.00” apart.Step 2Attach the Wall Mount Hange

15SCANNER PARTSFigure 29.MS9500 Top ViewMS9500 Side ViewYellow LED*CodeGate Button*Output WindowCable ConnectionRed LEDGreen LED* This feature is not

16AUDIBLE INDICATORSWhen the Voyager is in operation, it provides audible feedback. These soundsindicate the status of the scanner. Eight settings a

17VISUAL INDICATORSThe MS9540 has three LED indicators (green, red and yellow) located on thehead of the scanner. The MS9520 has two LED indicators (

18FAILURE MODESFlashing Green and one Razzberry ToneThis indicates the scanner has experienced a laser sub-system failure. Return the unit for repair

19PROGRAMMING MODESThe MS9500 Voyager has 3 modes of programming.¾ Bar CodesVoyager or Voyager CG can be configured by scanning the bar codeslocated

20PROGRAMMING MODES4. During programming, the motor and laser turn off. YOU CANNOT SCAN ABAR CODE WHILE IN SERIAL PROGRAM MODE.5. There is a 20 sec

21PROGRAMMING MODESEXAMPLE #3:The following example shows the events that occur when an invalid bar codeis sent. This sample will load the factory de

22UPGRADING THE FLASH ROM FIRMWAREThe MetroSet2 program is a functional component of Metrologic’s new line ofFlash- based scanners. This program allo

23LABELSEach scanner has a label on the back of the unit. This label has the modelnumber, date of manufacture, serial number, CE and caution informat

iiLOCATIONSCORPORATE HEADQUARTERSNORTH AMERICAEUROPEAN, MIDDLE EAST & AFRICANHEADQUARTERSUSA, NEW JERSEY GERMANY, MUNICHMetrologic Instruments, In

24DEPTH OF FIELDMinimum Bar Code Element WidthABCDEFGHJKmm.13 .15 - - .19 - .25 .33 .53 -mils5.2 5.7 - - 7.5 - 10 13 21 -Figure 31.

25IR ACTIVATIONFigure 32.

26APPLICATIONS AND PROTOCOLSThe model number on each scanner includes the scanner number and factorydefault communications protocol.Scanner Version Id

27TROUBLESHOOTING GUIDEThe following guide is for reference purposes only. Contact a Metrologicrepresentative at 1-800-ID-Metro or 1-800-436-3876 to

28TROUBLESHOOTING GUIDESymptoms Possible Causes SolutionThe unit powersup, but does notbeep.The beeper may bedisabled or no tonehas been selected.Enab

29TROUBLESHOOTING GUIDESymptoms Possible Causes SolutionThe bar code mayhave been printedincorrectly.The unit beepsat some barcodes but NOTfor others

30TROUBLESHOOTING GUIDESymptoms Possible Causes SolutionAlphacharacters showas lower case.The computer is inCaps Lock mode.Enable the Caps Lock detect

31RS-232 DEMONSTRATION PROGRAMIf an RS-232 scanner is not communicating with your IBM compatible PC, key inthe following BASIC program to test that th

32DESIGN SPECIFICATIONSOPERATIONALLight Source Visible Laser Diode 650 nm ± 10 nmLaser Power: Less than 1 mW (peak)Depth of Scan Field:0 mm - 203 mm (

33DESIGN SPECIFICATIONSELECTRICALInput Voltage: 5VDC ± 0.25VPower: Operating = 0.825 W, Standby = 0.600 WCurrent:Operating = 165 mA @ 5VDC,Standby =

iiiTABLE OF CONTENTSIntroduction... 1Scanner a

34DEFAULT SETTINGSMany functions of the scanner can be “configured” or enabled/disabled. Thescanner is shipped from the factory configured to a set o

35DEFAULT SETTINGSPARAMETER DEFAULT OCIA RS-232LIGHTPENIBM46XXKBW USBLASEREMULATIONMod 43 Check on Code 3999 9999 9MSI-Plessy 10/10Check Digit99 9999

36DEFAULT SETTINGSPARAMETER DEFAULT OCIA RS-232LIGHTPENIBM46XXKBW USBLASEREMULATIONSame symbol rescan timeout:750 msecs99 9999 9Same symbol rescan tim

37DEFAULT SETTINGSPARAMETER DEFAULT OCIA RS-232LIGH TPENIBM46XXKBW USBLASEREMU LATIONTransmit Sanyo IDCharacters99Nixdorf ID 99LRC Enabled 99UPC Prefi

38DEFAULT SETTINGSPARAMETER DEFAULT OCIA RS-232LIGHTPENIBM46XXKBW USBLASEREMULATION100 msec to Find SupplementProgrammable in 100 msecsteps(max 800 ms

39110SCANNER AND CABLE TERMINATIONSScanner Pinout ConnectionsMS9520/40-41RS-232C and Light Pen EmulationPin Function1 Ground2 RS-232 Transmit Output3

40110SCANNER AND CABLE TERMINATIONSMS9520/40-9 OCIAPin Function1 Ground2 RS232 Transmit Output3 RS232 Receive Input4 RDATA5 RDATA Return6 Clock In7Clo

41SCANNER AND CABLE TERMINATIONSCable Connector Configurations (Host End)“Standard” PowerLink Cable53-53xxx coiled or 54-54xxx straightPin Function1 S

42SCANNER AND CABLE TERMINATIONSCable Connector Configuration (Host End)Keyboard Wedge PowerLink Cable53-53002 or 54-54002Pin Function1 Keyboard Clock

43LIMITED WARRANTYThe MS9500 series scanners are manufactured by Metrologic at its Blackwood, NewJersey, USA facility. The MS9500 series scanners have

ivTABLE OF CONTENTSIR Activation ... 25Application

44NOTICESNoticeThis equipment has been tested and found to comply with the limits for a Class B digital device,pursuant to Part 15 of the FCC rules. T

45PATENTS“Patent InformationThis METROLOGIC product may be covered by one or more of the following USPatents:US Patent No. 4,958,984; 5,081,342; 5,260

46INDEXAAC Input/Outlet...5, 6, 7Accessories...2Adapter...2A

47INDEXMMaintenance...23Meteor ...22MVC ...

NOTES

October 2003Printed in the USA 00- 02410D

1INTRODUCTIONThe Voyager® MS9500 Series single-line hand-held scanners include both theMS9520 and MS9540.The VoyagerCG® MS9540 features Metrologic’s p

2SCANNER AND ACCESSORIESBASIC KITPart # DescriptionMS9500 Voyager Series Scanner00-02544 MetroSelect Single-Line Programming Guide*00-02410MS9500 Voya

3SCANNER AND ACCESSORIESOPTIONAL ACCESSORIESPart # Description53-53213USB Power/Communication Cable,3 m (10’) coiled cord, long strain relief, gray53-